Cost of Production

Cost of Production refers to the total expenditure incurred by a business in the process of producing goods or services. It includes the monetary value of all inputs used during production, such as raw materials, labor, machinery, utilities, and overheads. Understanding production costs is crucial for determining pricing, profitability, and operational efficiency.

Cost of production is a fundamental concept in both micro and macroeconomics. It helps firms evaluate resource allocation, set competitive prices, and measure profitability. Lower production costs often lead to a higher competitive edge in the market.

Cost of production serves as a cornerstone for analyzing business operations, planning budgets, and making long-term strategic decisions, especially in a competitive and dynamic business environment.

Concept of Costs:

The concept of costs refers to the monetary value of resources sacrificed or expenses incurred in the process of producing goods or services. In economics and business, cost is a fundamental concept that helps firms make informed decisions related to production, pricing, budgeting, and profitability.

Costs are broadly classified based on purpose and perspective:

1. Short-Run and Long-Run Costs

Short-run costs refer to the costs incurred when at least one factor of production is fixed. Typically, capital or plant size is fixed in the short run, while labor and raw materials are variable. As a result, businesses face both fixed and variable costs in the short run. Short-run cost behavior includes increasing or decreasing returns due to limited flexibility in resource adjustment.

Long-run costs are incurred when all factors of production are variable. In the long run, firms can change plant size, technology, and resource combinations to achieve optimal efficiency. There are no fixed costs in the long run. Long-run cost curves represent the least-cost method of producing each output level, and they are derived from short-run average cost curves.

Understanding these concepts helps firms make strategic decisions. In the short run, businesses focus on maximizing output with limited resources, while in the long run, they plan capacity expansion, technology upgrades, and cost minimization.

2. Average and Marginal Costs

Average Cost is the cost per unit of output, calculated by dividing the total cost (TC) by the number of units produced. It indicates the efficiency of production at various output levels and helps in pricing decisions. There are different types of average costs: average total cost, average fixed cost, and average variable cost.

Marginal Cost is the additional cost incurred by producing one more unit of output. It is calculated as the change in total cost when output increases by one unit. Marginal cost plays a crucial role in decision-making, especially in determining optimal production level. If the price of the product is greater than marginal cost, firms increase production; if it’s lower, they reduce it.

The relationship between average cost and marginal cost is important:

  • When MC is less than AC, AC falls.
  • When MC is greater than AC, AC rises.
  • When MC equals AC, AC is at its minimum.

These cost concepts help firms evaluate profitability, determine output levels, and set appropriate prices for sustainability and competitiveness.

3. Total, Fixed, and Variable Costs

Total Cost refers to the overall expense incurred in the production of goods or services. It is the sum of Fixed Costs (FC) and Variable Costs (VC).
TC = FC + VC

Fixed Costs are those costs that do not vary with the level of output. They remain constant even if production is zero. Examples include rent, salaries of permanent staff, and insurance. Fixed costs are unavoidable in the short run and must be paid regardless of production volume.

Variable Costs, on the other hand, change with the level of output. The more a firm produces, the higher the variable cost. Examples include raw materials, hourly wages, and utility charges. These costs are directly proportional to the quantity of production.

Understanding these components is critical for firms to analyze cost behavior and manage operations efficiently. Total cost helps in calculating average and marginal costs, which are essential for decision-making. Fixed costs highlight the burden a firm carries regardless of activity, while variable costs help in adjusting expenses according to production scale.

MC as change in TVC:

Marginal cost for the nth unit may be expressed as

Since fixed cost remains unchanged at all levels of output up to capacity we can write FC = FCn-1 in which case MC may be expressed as:

MCn = VCn – VCn-1

Thus marginal cost refers to marginal variable cost. In other words, MC has no relation to fixed cost.

Working Capital Requirement & Financing

Working Capital Management implies the management of cur­rent assets and current liabilities. Considering the importance of work­ing capital, we can very well, say that the management of wording capital is very significant and should be efficient to keep the business going smoothly.

To be more explicit, working capital management includes proper handling of inventories, accounts receivable, cash and bank and liabil­ities such as accounts payable, outstanding expenses etc. In a big manufacturing organization, working capital occupies a pre-eminent position. Over half the total assets consists of working, capital. So its management deserves careful consideration.

The financial management today, because of various complexi­ties in the market and competitive business environment, finds it nec­essary to deal with working capital in two parts — overall manage­ment and management of each item separately.

Overall management of working capital requires proper estima­tion of working capital needed for the business, ratios of investments on different items of current assets and proper policy as to the rate of profit earning, possibility of loan procurement, advances etc.

One point is worth noting regarding management of working cap­ital. Since working capital consists of varieties of items, management of one in the desirable way may affect another. For instance, making prompt and regular payments of bills receivable may affect cash bal­ance and the company may face difficulties in liquid cash.

Liquidity, flexibility is to be balanced in working capital management in such a wise and prudent way that the over-all management of the working capital contributes to the general welfare of the company.

Profitabil­ity, liquidity, flexibility all is important in managerial exercises but a happy compromise of these factors is no easy task. Financial as­tuteness is absolutely necessary to ensure a brilliant bright-forward management of working capital.

A deep study of the trend of business is absolutely essential to keep the business on right track. It is all the more important to plan the ratio of different items of working capital in the best interest of the company.

It may be that the outside creditors are to be satisfied in the interest of the company but at the same time requisite amount of cash balance must always be kept ready for day-to-day compliance of various obligations. Working capital management formulates pol­icy that is based on experience.

If the policy of the top management is to ensure more profit, then more money is blocked in inventories and cash becomes depleted. It may create problem. Income of the company may suffer if more money is kept always ready to meet any current obligation. Obviously, idle cash does not earn any income.

In regard to cash in hand, working capital management is rather difficult and needs very careful consideration. A company is likely to face an adverse situation if the principles of liquidity and profit­ability are rigorously followed. Small cash in hand cripples a compa­ny to meet the obligation of creditors on demand.

In such a situation small suppliers will be naturally reluctant to supply raw materials to such a company and as a consequence the company will have pro­duction difficulty. This will lead to fewer sales and less profit. There­fore, a very balanced ratio profitability and liquidity will have to be maintained through sound management.

It emerges from the above discussion that it is rather impractica­ble to draw up any invariable standard for the management of work­ing capital. And it also transpires that cash is the major and very sen­sitive component of working capital, so the working capital manage­ment is, as a matter of fact, the management of cash (liquidity) with reference to profitability.

To conclude, working capital management is the planning and controlling of current assets (assets convertible into cash). Working capital indicates circular flow of cash (cash flow cycle). From cash to inventories to receivables and back to cash.

The two concepts of working capital are net working capital and gross working capital. Net working capital is a qualitative concept; the management will also get an idea about the ease and cost of raising working capital. Net working capital is measured by the current ratio viz. current as­sets/current liabilities.

Normally the current ratio should be 2:1. A larger ratio indicates greater solvency and vice versa. Of course, ex­cessive current ratio would point out poor financial planning and it would reduce income.

The concept of gross capital is a financial concept whereas that of net concept is an accounting concept. For the management more interest is in the amount of current assets with which it has to oper­ate. “However, in an ever changing economy it is very difficult to secure perfect equilibrium between inflow and outflow of cash”.

So, enough supply of working capital is the objective of sound financial management. While aiming at sound working capital management, certain factors must always be kept in mind.

They are:

(a) Nature of business,

(b) Size of business,

(c) Terms of purchase and sale,

(d) Turnover of inventories,

(e) Process of manufacture,

(f) Importance of labour,

(g) Proportion of raw material to total costs,

(h) Cash re­quirements,

(i) Seasonal variations,

(j) Banking connections,

(k) Growth and expansion.

In gross sense working capital means the total of current assets and in net sense it is the difference between current assets and current liabilities.

Through working capital management, the finance man­ager tries to manage the current assets, current liabilities and to evaluate the interrelationship that exists between them, i.e. it involves the relationship between a firm’s short-term assets and short-term liabilities.

The aim of working capital management is to deploy such amount of current assets and current liabilities so as to maximize short-term liquidity. The management of working capital involves managing invento­ries, accounts receivable and payable as also cash.

The two steps involved in the working capital management are as follows:

(i) Forecasting the amount of working capital; and

(ii) Determining the sources of working capital.

Apart from the two mentioned above the following two additional important aspects should be kept in mind while managing working capital:

(a) Inclusion of Profit:

There is a lot of controversy regarding inclusion of profit in working capital requirement forecast. There are two views. The first view suggests that profit should be included in the working capital. The second view suggests that it should not be included. Inclusion or exclusion of profit depends primarily on the managerial policy adopted by the firm.

From the first view, if working capital is calculated on the basis of actual cash outflow then profit should not be included in calculating working capital because financing of profit is not required.

From the second view, where balance sheet approach is adopted for calculating working capital, profit element is not ignored as this should be included in the amount of debtors.

(b) Exclusion of Depreciation:

Depreciation does not involve any actual cash outflow, so it should not be included in the estimation of working capital.

Projected income statement

When building a three-statement model, it becomes necessary to get into the habit of projecting income statement line items. Being able to project the main line items of the income statement should become second nature. Each specific line item will have drivers that impact their future values. In fact, if a specific financial model you are using is similar to another company that you need to model, you may even be able to copy the model directly, and simply replace the historical values.

Main Line Items to Forecast

The following are the main accounts that need to be covered when projecting income statement line items:

  • Sales Revenue
  • Cost of Goods Sold (or Gross Revenue)
  • Total or Specific General Expenses (SG&A)
  • Depreciation Expense
  • Interest Expense
  • Tax Expense

By including all of the above (and more if necessary), you can arrive at net income, or bottom line of the income statement.

Sales Revenue

Projecting income statement line items naturally begins with the top of the income statement. This is the sales revenue. All subsequent line items will usually be based on the sales revenue value.

Sales revenue can be forecasted in several different ways. Firstly, you can model sales revenue as a simple growth rate from previous years. This means that any subsequent year is the past year’s sales revenue multiplied by one plus the growth rate.

Secondly, you can model sales revenue as a factor of GDP or some other macroeconomic peg/metric. This means that revenue for each year will depend on a regression formula based on historic sales revenue and the input of that year’s GDP.

Finally, you can model sales revenue as a simple dollar value. This method of forecasting is the least dynamic, and usually the least accurate. However, it is available when quick and dirty sales revenue forecasts are needed.

Cost of Goods Sold (or Gross Profit)

The next step is to forecast Cost of Goods Sold. By doing so, we can subtract COGS from revenue to find Gross Profit. Alternatively, Gross Profit can be forecast, and then we can mathematically find Cost of Goods Sold.

Regardless of which line item we choose to forecast, the method is simple. Most of the time, the simple percentage of sales revenue method will suffice. We take past figures of Cost of Goods Sold (or gross profit) over sales revenue and use these percentages to predict future percentages.

Alternatively, a more robust model may model out specific cost of goods items. These may be split into raw material, work in progress, finished goods, labor costs, direct material costs, or some other line items depending on business operations. These can be forecast as percentages of sales revenue, as well, or using whole dollar values.

Selling, General, and Administrative Expenses

A simple and clean model will elect to forecast the total Selling, General and Administrative (SG&A) expense as one line item. This is easily done with the percentage of sales method. However, a more robust model may want to break out SG&A into individual components, which is a more involved method. This is because each individual line item will have different drivers.

For example, rent expense will generally be fixed every month, so a fixed dollar value will be more appropriate than a percentage of sales revenue. However, advertising expenses may be correlated with sales revenue, so in this case, the percentage of sales may be more accurate. There may also be “one-off” line expenses that do not appear every month and will require specific judgment. We discuss this more in our article on financial statement normalization.

There are also two line expenses that sometimes appear under SG&A that need specific forecasting work. These are depreciation expense and interest expense.

Depreciation Expense

Depreciation expense ties the gradual usage of machinery and PP&E to their benefit of generating revenue. Because the economic benefit (revenue) of using PP&E lasts more than one accounting period, the matching principle dictates that their expense must also be accrued over more than one accounting period.

We forecast depreciation expense through the use of a depreciation schedule. This shows us the opening balances of PP&E, any new capital expenditures, and the closing balance of PP&E. Through historic balances and CapEx, we can find historic depreciation expense. These values can then be used to predict future depreciation expense and capital expenditures.

Depreciation expense can be forecasted in the schedule using a percentage of the opening balance or any of the depreciation accounting methods. If we know the company’s depreciation policy, then we can directly apply straight-line, units-of-production, or accelerated depreciation to find the proper expense values.

Interest Expense

Interest expense is found through using the debt schedule. This schedule outlines each individual piece of debt on their own schedule, and sometimes makes a summary schedule that totals all balances and interest expense.

Interest expense is found by multiplying the opening balance in each period with the interest rate. This interest expense is then added back to the opening balance and is then reduced by any principal repayments to find the closing balance.

Tax Expense

Finally, we arrive at the last line item to find tax expense. Tax expense is found as a percentage of earnings before tax (EBT). This percentage is known as the effective tax rate or cash tax rate. EBT must be found by subtracting all the previous expense line items from sales revenue. After multiplying EBT with the historical effective tax rate, we are able to forecast future tax expense. 

Putting it all together

After projecting income statement line items, the income statement is found as follows:

  • Sales revenue
  • Less cost of goods sold
  • Gross profit
  • Less SG&A
  • EBITDA
  • Less Depreciation Expense
  • EBIT or Operating Income
  • Less Interest Expense
  • EBT
  • Less Tax Expense
  • Net Income

Consideration of alternative sources of finance

Sources of finance for business are equity, debt, debentures, retained earnings, term loans, working capital loans, letter of credit, euro issue, venture funding etc. These sources of funds are used in different situations. They are classified based on time period, ownership and control, and their source of generation. It is ideal to evaluate each source of capital before opting for it.

Sources of capital are the most explorable area especially for the entrepreneurs who are about to start a new business. It is perhaps the toughest part of all the efforts. There are various capital sources, we can classify on the basis of different parameters.

Having known that there are many alternatives to finance or capital, a company can choose from. Choosing the right source and the right mix of finance is a key challenge for every finance manager. The process of selecting the right source of finance involves in-depth analysis of each and every source of fund. For analyzing and comparing the sources, it needs the understanding of all the characteristics of the financing sources. There are many characteristics on the basis of which sources of finance are classified.

  1. According to Time Period

Sources of financing a business are classified based on the time period for which the money is required. The time period is commonly classified into following three:

(i) Long-Term Sources of Finance

Long-term financing means capital requirements for a period of more than 5 years to 10, 15, 20 years or maybe more depending on other factors. Capital expenditures in fixed assets like plant and machinery, land and building etc of a business are funded using long-term sources of finance. Part of working capital which permanently stays with the business is also financed with long-term sources of funds. Long-term financing sources can be in form of any of them:

  • Share Capital or Equity Shares
  • Preference Capital or Preference Shares
  • Retained Earnings or Internal Accruals
  • Debenture / Bonds
  • Term Loans from Financial Institutes, Government, and Commercial Banks
  • Venture Funding
  • Asset Securitization
  • International Financing by way of Euro Issue, Foreign Currency Loans, ADR, GDR etc.

(ii) Medium Term Sources of Finance

Medium term financing means financing for a period of 3 to 5 years and is used generally for two reasons. One, when long-term capital is not available for the time being and second when deferred revenue expenditures like advertisements are made which are to be written off over a period of 3 to 5 years. Medium term financing sources can in the form of one of them:

  • Preference Capital or Preference Shares
  • Debenture / Bonds
  • Medium Term Loans from
  • Financial Institutes
  • Government, and
  • Commercial Banks
  • Lease Finance
  • Hire Purchase Finance

(iii) Short Term Sources of Finance

Short term financing means financing for a period of less than 1 year. The need for short-term finance arises to finance the current assets of a business like an inventory of raw material and finished goods, debtors, minimum cash and bank balance etc. Short-term financing is also named as working capital financing. Short term finances are available in the form of:

  • Trade Credit
  • Short Term Loans like Working Capital Loans from Commercial Banks
  • Fixed Deposits for a period of 1 year or less
  • Advances received from customers
  • Creditors
  • Payables
  • Factoring Services
  • Bill Discounting etc.

2. According to ownership and Control

Sources of finances are classified based on ownership and control over the business. These two parameters are an important consideration while selecting a source of funds for the business. Whenever we bring in capital, there are two types of costs – one is the interest and another is sharing ownership and control. Some entrepreneurs may not like to dilute their ownership rights in the business and others may believe in sharing the risk.

(i) Owned Capital

Owned capital also refers to equity capital. It is sourced from promoters of the company or from the general public by issuing new equity shares. Promoters start the business by bringing in the required capital for a startup. Following are the sources of Owned Capital

  • Equity Capital
  • Preference Capital
  • Retained Earnings
  • Convertible Debentures
  • Venture Fund or Private Equity

Further, when the business grows and internal accruals like profits of the company are not enough to satisfy financing requirements, the promoters have a choice of selecting ownership capital or non-ownership capital. This decision is up to the promoters. Still, to discuss, certain advantages of equity capital are as follows

It is a long-term capital which means it stays permanently with the business.

There is no burden of paying interest or installments like borrowed capital. So, the risk of bankruptcy also reduces. Businesses in infancy stages prefer equity capital for this reason.

(ii) Borrowed Capital

Borrowed or debt capital is the capital arranged from outside sources. These sources of debt financing include the following:

  • Financial institutions,
  • Commercial banks or
  • The general public in case of debentures

In this type of capital, the borrower has a charge on the assets of the business which means the company will pay the borrower by selling the assets in case of liquidation. Another feature of borrowed capital is regular payment of fixed interest and repayment of capital. Certain advantages of borrowing capital are as follows:

  • There is no dilution in ownership and control of the business.
  • The cost of borrowed funds is low since it is a deductible expense for taxation purpose which ends up saving on taxes for the company.
  • It gives the business a leverage benefit.

3. According to Source of Generation

Based on the source of generation, the following are the internal and external sources of finance:

(i) Internal Sources

The internal source of capital is the capital which is generated internally by the business. These are as follows:

  • Retained profits
  • Reduction or controlling of working capital
  • Sale of assets etc.

The internal source of funds has the same characteristics of owned capital. The best part of the internal sourcing of capital is that the business grows by itself and does not depend on outside parties. Disadvantages of both equity capital and debt capital are not present in this form of financing. Neither ownership dilutes nor does fixed obligation/bankruptcy risk arise.

(ii) External Sources

An external source of finance is the capital generated from outside the business. Apart from the internal sources of funds, all the sources are external sources of capital.

Deciding the right source of funds is a crucial business decision taken by top-level finance managers. The wrong source of capital increases the cost of funds which in turn would have a direct impact on the feasibility of project under concern. Improper match of the type of capital with business requirements may go against the smooth functioning of the business. For instance, if fixed assets, which derive benefits after 2 years, are financed through short-term finances will create cash flow mismatch after one year and the manager will again have to look for finances and pay the fee for raising capital again.

Forms of project organization

A common way to differentiate between business organizational structures is between ongoing operational work versus capital projects.  Operational work maintains an existing sales channel, whereas projects are one-time, unique expenditures with a defined budget, beginning and end dates, and they accomplish a specific goal.

There are four types of organizational structures, each of which has their own unique set of influences on the management of the organization’s projects:

  1. Functional
  2. Project
  3. Matrix
  4. Composite

Functional

Most organizations are divided along functional lines, that is, each “division” is organized by work type, such as engineering, production, or sales.

In the functional organizational structure, projects are initiated and executed by the divisional managers, who assume the project manager duties in addition to their regular, functional, roles.  They are often given secondary titles such as “Coordinator of Project X.”

In this structure, project managers usually don’t have alot of authority to obtain resources or to manage schedules and budgets.  They must obtain approvals to utilize resources from other departments, which can be a complex undertaking.  This is because the functional organization is designed to focus on the provision of the divisional services rather than project deliverables.

Project-Oriented

On the other end of the scale is the project-oriented organization.  These companies do most of their work on a project basis and are therefore structured around projects.  This includes construction contractors, architectural firms, and consultants.

Project managers are usually full time in the role, and for small projects they might manage several projects at once.

In this structure project managers usually have a great deal of independence and authority.  They are able to draw on resources with little required approval.

In fact, most of these types of organizations have some form of functional divisions which are placeholders for resources that can be utilized by all projects.  They are usually called “departments.”

For example, at an engineering firm the geotechnical department is available as an expert resource to all projects within the firm.

Matrix

Although the project-oriented and functional structures are at opposite ends of the spectrum, it is possible to be located somewhere in between (a hybrid).  In fact, most organizations are along some level of the spectrum, utilizing a structure that gives project managers a bit more authority without losing focus on the provision of functional services.

In the typical matrix structure, a project manager is assigned from within one of the functional departments in either a part time or full-time capacity.  They are assigned project team members from various departments, who are released from their departmental duties (at least partially).  Thus, a high priority can be placed on the project while maintaining the functional division services.

However, the project manager and team members are still paid by their respective functional departments, thus the final accountability for the project still lies at the functional level.  For example, if one of the department managers thinks that they have contributed more than their fair share, the project will stall quickly.

From a theoretical point of view, there are two more adjustments that can be made.  A weak matrix retains the management of the project in the hands of the functional managers instead of the project team, like this:

On the other side, a strong matrix is still a functional organizational structure, but has a completely separate project management arm. All of the project roles are still fulfilled within the functional departments, but the project manager is on the same level as the functional managers.

This project management arm often takes the form of a Project Management Office, or PMO.

In spite of its name, the terms strong and weak matrix are not meant to imply a level of desirability to the organization.  The names have been coined by the project management industry which has studied the role of projects within organizations, and hence they correspond to strength or weakness in achieving project success.  But if that comes at the expense of poorer delivery of functional services, the organization’s goals are not necessarily being achieved.  Hence, the correct project organizational structure is one which achieves the organization’s goals, and this can fall anywhere along the project/functional spectrum according to the specific needs of the organization and/or project.

Composite

Functional organizations and project-oriented organizations are at opposite ends of the spectrum and matrix organizations fall somewhere in between.  But it is possible to utilize both structures at the same time.  Therefore, there is a fourth option that requires mention, the composite structure.

This occurs when a project structure and a functional structure both report to a central executive.

For example, a state government department of transportation has a maintenance division which seeks to maintain the level of service of the state’s roads and bridges, and a capital projects division which builds new roads and bridges.  The maintenance division and the capital projects division are located side by side, reporting to the executive.  This is a composite organizational structure (A matrix structure would require new construction to occur within one of the maintenance departments – the project manager would report to a functional manager rather than the executive).

Most organizations lean one way or the other rather than using both structures, because of the drastically different management styles necessary to perform each of the roles well.

Human aspects of project Management

Two major kinds of problem related to the Project Environment are:

  • Personnel performance problems
  • Personnel policy problems

Ø personnel performance is difficult for many individuals in the project environment because it represents a change in the way of doing business.

Ø Individuals, regardless of how competent they are, find it difficult to adapt continually to a changing situation in which they report to multiple managers.

Ø The employee wants only to be recognised as an achiever and really ndoes not care if the project is a success or failure. Even if the project is a failure he can always go back to his functional area.

Ø Another problem lies in the project- functional interface.(reporting to two bosses).If both the bosses are in total agreement about the work to be accomplished then performance at the interface may not hamper the performance .But if conflicting directions are received ,then the individual at the interface ,regardless of his capabilities and experience, may let his performance suffer because of his compromising position

Ø In TEAM formulation for project, not much time available for all 4 phases of teaming (forming, storming, norming &performing). So team should be chosen carefully for highly cohesive &stable team.

Ø Functional organisations are normally governed by unit manning documents that specify grade and salary for the employees. Project offices on the other hand, have no such regulations because, by definition, projects are different from each other and therefore, require different structures.

▪    In fact, opportunities to grow are faster in PM (project mgt0

▪    projects recognise the individual accomplishment

Ø Project management is successful only if the project manager and his team are totally dedicated to the successful completion of the project. this requires that each team member of the project team and office to have a good understanding of the fundamental project requirements, which include:

▪    Customer Liaison

▪    Project Direction

▪    Project Planning

▪    Project control

▪    Project Evaluation

▪    Project Reporting

Ø Since the above requirements cannot be fulfilled by single individuals, members of the project office, as well as functional representatives must work together as a ream. This team work concept is vital to the success of a project.

Ø Ultimately, the person with the greatest influence during the staffing phase is the PROJECT MANAGER. The personal attributes and abilities of project managers will either attract or detr highly desirable individuals. Project managers must like trouble. They must be capable of evaluating risk and uncertainty.

Basic characteristics of a project manager are:

▪    Ability evaluate risk and uncertainty

▪    Willingness to take trouble.

▪    Honesty and integrity

▪    Understanding of personnel problems

▪    Understanding  of project technology

▪    Business management competence

ñ management principles

ñ communications

▪    Alertness and quickness

▪    Versatility

▪    Energy and toughness

▪    Decision making ability

Ø Project managers must exhibit both honesty and integrity with their subordinates as well as line personnel, thus fostering an atmosphere of trust. impossible promises must be avoided. they usually follow “open door “policies for project as well as line personnel.

Ø  Project managers must have both business management and technical expertise. they must understand the technical implications of a problem, since they are ultimately responsible for. They may have a staff of professionals to assist them.

Ø  Because a project has a relatively short time duration, decision making must be rapid and effective. Managers must be alert and quick in their ability to perceive “red flags “that can eventually lead to serious problems

Ø  project managers must demonstrate their versatility and toughness in order to keep subordinates dedicated to goal accomplishment.

Ø  Executives must realise that the project manager’s objectives during staffing are to:

▪    Acquire the best available assets and try to improve them

▪    Provide a good working environment for all personnel

▪    make sure that all resources are applied effectively and efficiently so that all constrains are met, if possible.

Ø As project management began to grow and mature, the project manager was converted from a technical manager to a business manager. The primary skills needed to be an effective project manager in the next century will be:

▪    knowledge of the business

▪    risk management

▪    integration skills

Ø Very critical sill among the above skills is risk management, however to perform risk management effectively, a sound knowledge of the business is required.

Introduction to project network & Determination of critical path

Network Analysis

The network analysis is a method used to analyse, control and monitoring of business processes and workflows. Contrary to the work breakdown structure, a network diagram also considers the chronological order of activities, milestones and tasks, their durations and dependencies and visualizes them graphically or as a table, e.g. in a Gantt chart.

The network analysis enables project managers to take various factors into account when creating a project plan:

  • Dependencies between activities
  • Buffer times between activities
  • Earliest and latest start and end dates
  • Duration of activities
  • Critical Path

Steps in Network Analysis

  1. Network Design Requirements |Identifying Customer Design Requirements: As a network designer you need following steps to identify customer requirements:

Identify network applications and services that the organization wants to run in it network. Define the organizational goals. Define the possible organizational constraints and limitations, these limitations may be related to cost. Define the technical goals Define the possible technical constraints.

  1. Describe the Existing Network-Characterizing the existing network is second step of the network design methodology. In this step, you need to identify a network’s existing infrastructure and services that are currently running. You can use the different tools to analyse existing network traffic, and tools for auditing and monitoring network traffic.
  2. Designing the Network Topology and Solutions The best approach to design the network topology is the structure approach which allows you to develop the optimal solution with lower cost with fulfilling all requirements of customer like capacity, flexibility, functionality, performance, scalability and availability You can start the network designing process with information that you extract through:

Existing information and documentation Network audit Traffic analysis

  1. Plan the network implementation In documentation you should have the step-by-step procedure of each aspect of modular network and have the complete detail for implementation of each step. Documentation must have rollback plan for each step, if something goes wrong you can back to previous step and after modification you can re-implement that step again
  2. Construct a prototype network A prototype network is a subset of the full design, tested in an isolated environment. The prototype does not connect to the existing network. The benefit of using a prototype is that it allows testing of the network design before it is deployed before affecting a production network. When implementing a new technology such as IPsec, you might want to implement a prototype test before deploying it to the operational network.
  3. Fully Document the Design Documenting the project is the best practice and has a number of advantages and future benefits.
  4. Implement the Design In implementation phase network engineer implement the network’s designer design. In this phase network engineer implement the documented steps, network diagram into real network.
  5. Verify, monitor and modify as needed Once your network is fully implemented then your job to run and operate the network properly, you have to monitor the network devices, traffic and other security aspects. You can make the modification if you find something wrong with network operation during monitoring of network. Also, if you need to add some more services and feature you can add these services too.

Determination of critical path

The Critical Path is the longest path of scheduled activities that must be met in order to execute a project.  This is important for Program Managers (PM) to know since any problems that occur on the critical path can prevent a project from moving forward and be delayed.  Earned Value Management (EVM) analysis focuses on the critical path and near critical paths to identify cost and schedule risks. Other schedule paths might have slack time in them to avoid delaying the entire project unlike the critical path. There might be multiple critical paths on a project.

The Critical Path is determined when analyze a projects schedule or network logic diagram and uses the Critical Path Method (CPM).  The CPM provides a graphical view of the project, predicts the time required for the project, and shows which activities are critical to maintain the schedule.

The seven (7) steps in the CPM are:

  1. List of all activities required to complete the project (see Work Breakdown Structure (WBS)),
  2. Determine the sequence of activities
  3. Draw a network diagram
  4. Determine the time that each activity will take to completion
  5. Determine the dependencies between the activities
  6. Determine the critical path
  7. Update the network diagram as the project progresses

The CPM calculates the longest path of planned activities to the end of the project, and the earliest and latest that each activity can start and finish without making the project longer. This process determines which activities are “critical” (i.e., on the longest path) and which have “total float” (i.e., can be delayed without making the project longer).

The CPM is a project modeling technique developed in the late 1950s by Morgan R. Walker of DuPont and James E. Kelley, Jr. of Remington Rand.

Prerequisites for a successful project implementation

When Project Managers plan implementations, they often do not adequately anticipate failure despite the risks associated with any project. Rather, they plan for the best case scenarios driven by the budget, deliverables, sponsor expectations and deadlines. And despite their best efforts at project management, failure rates remain high.

Project implementations can fail for a number of reasons ranging from unrealistic expectations, poor methodology, poor requirements, inadequate resources, poor project management, untrained teams, unrealistic budgets, to poor communication and more. With such a long list of factors that can lead to failure, the chances of project implementation success seem low. Those chances can be improved by adopting these 5 best practices. These will help establish a clear understanding of expectations among all the stakeholders—be they business, sponsor, project team, to vendor partners and end users.

  1. Business and organizational issues need to be identified and analysed with clarity and without emotion. This process needs to be continued throughout the implementation process. There should be no barriers either between the business & development team or with third-party vendors. All stakeholder interests should be aligned with the common goal of project success.
  2. Don’t set overly aggressive or optimistic schedules. Project Managers often set overly optimistic deployment dates despite the realities and limitations of the actual project. For example, even when the design phase seeps into the development phase, the timeline doesn’t. Project progress must be monitored throughout the implementation. Discussions regarding key project dates should start early in the project’s life cycle to avoid downstream impacts.
  3. If continuous monitoring & control is not done, what appears “green” may turn out to be “red”. Real time monitoring and analysis of the project implementation’s progress can help identify the risk triggers early on and indicate endangered work packages. Indicators should not only display the past phase performance but should also indicate readiness for upcoming project tasks and activities. A project’s indicators and metrics should not only be markers of the past but also indicators of the future.
  4. Critical to maintaining control of the project, a Project Manager needs to set and manage the expectations of the project. Overly optimistic deployment dates, less than required resources, and more than possible deliverables should be a strict no-no. Similarly, there should be no scope for any “gold-plating”. Project Managers should set realistic expectations up-front and keep expectations current in the minds of all the stakeholders so that they don’t lose sight of the final product while going through the project life cycle.
  5. Audits and assessments conducted by an external auditor add value to the project implementation and protect it against failure. Such audits provide objective oversight and the solutions needed to overcome inherent roadblocks. It also helps alleviate your doubts & misgivings. These audits should be conducted by an implementation expert who has managed similar projects successfully and can easily identify indicators that can point to any errors and help develop possible solutions.

Employing these best practices will empower a Project Manager to go beyond regular project management barriers and provides them the processes they need to ensure project success. It helps them identify and resolve the strategic, tactical and intangible issues, and manage the human resources before issues become insurmountable. And best of all, it provides clarity and assurance that the project is on the right track.

Project control & Control charts

Project control

The project management monitoring and controlling starts as soon as a project begins. Monitoring and controlling project work is the process of tracking, reviewing, and regulating the progress in order to meet the performance objectives. It is the fourth process group in Project Management. From the perspective of Knowledge Management Area, this involves the management tasks, such as tracking, reviewing, and reporting the progress of a project. Moreover, this process is majorly concerned with:

  • Measuring the actual performance against the planned performance
  • Assessing performance to determine whether or not any corrective or preventive actions are indicated, the status is reported and/or appropriate risk response plans are being executed.
  • Maintaining an accurate, timely information base concerned with the project output and its associated documentation till project completion.
  • Providing information to support status reporting, progress measurement and forecasting.
  • Providing forecasts to update current cost and current schedule information.
  • Monitoring implementation of approved changes as they occur.

Step 1: Take action to control the project

Necessary steps, control points, and actions are taken to monitor and control the project. These actions provide if the project is deviating from the planned baseline.

Step 2: Measure Performance

You should measure the performance in order to check whether the project is going well. For instance, cost performance of the project will give an indication whether the planned budget will be sufficient to complete the project. Schedule performance of the project will give an indication whether the planned schedule and dates can be reached.

Step 3: Determine variances and if they warrant a change request

If there is a lot of variance from the baseline, for instance, if it is expected that the project duration will exceed the planned duration by 20%, then regarding actions must be taken to meet the project targets.

Step 4: Influence the factors that cause changes

Changes are inevitable in a project. But, preventive actions can be taken to influence the factors that cause changes. For instance, a detailed scope and requirement clarification with the customer will reduce the changes that will be coming from the customer.

Step 5: Request changes

If there is a deviation from the planned values, then a change can be requested to meet the planned values again.

Step 6: Perform integrated change control

Changes in a project must be implemented in an integrated manner. Because a small change in one aspect of the project might impact the overall project. Performing an integrated change control evaluates the changes and its impacts on the project. Then, a proper change implementation is planned to minimize the risk of changes.

Step 7: Approve or reject changes

Project monitoring and controlling process may approve or reject changes. Changes are evaluated by the change control board and if this board rejects the change, it won’t be implemented. If a change is approved, project plan revisions must be done and change should be implemented properly.

Step 8: Inform stakeholders of approved changes

If the decision of the change control board is approving a change. This must be communicated to the stakeholders. Because, the previous plan, scope, and targets have a change. So the stakeholders must be notified about this change.

Step 9: Manage configuration

The configuration of a project describes the meaningful and properly working combination of different modules or parts. In order to ensure healthy project progression, the configuration is managed.

Step 10: Create forecasts

Project monitoring and controlling process group activities create forecasts. What will be the budget of the project on completion? What will be the end date of the project if the project performs as it performed till now? These types of forecasts help to see how far the project is from its targets.

Step 11: Gain acceptance from customer

Once the project deliverables are completed, they are presented to the customer. If the deliverables meet the requirements agreed with the customer, in the beginning, the customer accepts the project and closing phase is triggered.

Step 12: Perform quality control

Quality control activities check the quality attributes of the delivered outputs. For instance, the product of a project might meet the budget and schedule targets. But the quality requirements might not meet the customers’ expectations. In this case, the project will be considered as failed as well. Therefore, performing a quality control is important.

Step 13: Report on project performance

Since forecasting and project performance is measured during monitoring and controlling, project performance reports are sent to relevant stakeholders during this phase as well.

Step 14: Perform risk audits

Risks may affect a project drastically. Therefore, each anticipated risk must be documented, and risk response strategies for each risk must be planned in case a risk occurs.

Step 15: Manage reserves

Reserves are planned to accommodate costs of risks and unexpected situations in projects. For instance, if the project budget is 100,000 USD, a 10% reserve can be planned to accommodate impacts of risks. Or, if the project duration is 12 months, an additional 2 months can be planned as a buffer to overcome any kind of risks that might occur during the project. These reserves are managed in monitoring and controlling phase.

Step 16: Administer procurements

Tools, equipment or resources can be outsourced from a supplier during a project. Administration of these purchases, outsourcing, and leasing activities are done during monitoring and control phase of a project.

If a successful monitoring and controlling process can be implemented, the whole project has a better chance to be a success. So, the outcomes of closing process group activities will be as planned in the planning phase.

Control charts

Project Implementation

In project implementation or project execution, we put it all together. Project planning is complete, as detailed as possible, yet providing enough flexibility for necessary changes. In a customer-contractor relationship, the contract is signed, based on the right decisions about the contract structures, and including clauses for change and claim management.

Now we apply all the tools we prepared in order to keep ourselves in control of the project. As project managers and sub-project managers we have to make sure that we, together with all our team members,

  • Take action, in-line with the plan and / or contract
  • Record and document all the work, work results, special events, decisions about changes, implementation of changes, etc.
  • Analyze, communicate, report, and document status and results of action, in-line with the plan and / or contract
  • Take decision if and what kind of change we need, in case any result (or action) is not as required
  • Implement agreed changes, in-line with the plan and / or contract.

The most powerful platform for this comparison in order to analyze, communicate, and decide work progress, problems, and necessary changes are project meetings in which we apply the planned project controlling tools.

  • Kick-off meetings
  • Regular status meetings
  • Special status meetings
  • Risk analysis workshops (as part of our risk management strategy)
  • Problem solving workshops
  • Project management review meetings
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